Peninsula Dresses Intíl Ltd.

 
GENERAL INFORMATION
 
Name of the Company   Peninsula Dresses Int'l Ltd.
(100% Export Oriented Woven Garment Factory)
BGMEA REG. NO. -4385
Year of Establishment   March 1992
Legal Aspect of the Organization   A Private Company limited by shares, under Company Act XVIII, 1994.
CEO   Md. Zahangir Alam
Email: md@designsourcebd.com
Factory Address   KA-96/1, (2nd, 3rd & 4th Floor)
Progati Sarani, Kuril Kazi Bari
Badda, Dhaka-1229, Bangladesh.
Factory Location   Near of Kazi Bari Mosque
Contact Person   Jahid Hossain
Executive Director
Email: jahid@designsourcebd.com
Advising Bank   AB Bank Limited
Mohakhali Branch, Pacific Center,
14 Mahakhali C/A, Bangladesh. 
Tel: 880-2-8821537-8 Fax: 8811963
Telex: 632592 ABBMK BJ
Swift: ABBL BDDHA011
Email: mhk@abbank.org
Turnover   15 Million Dollars.
 
TECHNICAL INFORMATION
 
Floor Space   45,000 Square Feet (Each Floor 15,000Sft)
Nature of Project   Woven Bottoms
Product Type   Woven Pants, Trousers, Shorts, etc.
 
PRODUCT WISE PRODUCTION
 
NAME OF PRODUCTS PCS./DAY PCS./MONTH CAPACITY UTILIZED
Denim Pant (Basic) 7,000 175,000 100 %
Trousers 6,000 150,000 100 %
Cargo Pants/Bermuda 3,000 75,000 100 %
Shorts (Fancy) 4,000 100,000 100 %
 
Reference of Buyer We Work:
 
01. Weatherproof Garments Co. USA (Importer).
02. Castlewood Apparel Corp.  USA (Importer)
03. NKD Germany
04. R.G.S USA
05. Olympia Italy
06. Kids Head Quarter USA
07. Silver Mine, Spain
08. Chase Int’l USA (Importer).
09. Jack Moret USA (Importer). Through importer we exported for Wal-Mart, K-Mart, JC Penny, Kohl’s, Sears, Mervyns, Target etc. 
 
SECTION WISE MANPOWER
 
Sl NAME OF SECTION MALE FEMALE TOTAL
01 Factory Administration 02 00 02
02 Factory Management 02 00 02
03 HRD 01 02 03
04 Merchandising Section 03 00 03
05 Commercial Section 03 00 03
06 Accounts Section 02 00 02
07 Store 03 01 04
08 Time Section 03 00 03
09 Cutting Section 37 00 37
10 Sewing Section 22 417 439
11 Quality 45 05 50
12 Finishing Section 35 65 100
13 Maintenance 06 00 06
14 Security 13 02 15
15 Cleaner 01 05 06
GRAND TOTAL OF MANPOWER 168 450 675
 
CUTTING SECTION IN DETAILS
 
Marker Type   Manual
Method of Fabric Inspection   Four Point Grading System Using  Fabric Inspection Machine
Spread Checking   100% Check During Spreading
Cut Pices Checking   100% Check of Component from Cut block.
 
MANPOWER OF CUTTING SECTION
 
CATEGORY OF MAN POWER NUMBER OF MANPOWER
Staff 06
Helper 31
TOTAL = 37
 
CUTTING EQUIPMENTS DETAILS
 
NAME OF THE EQUIPMENT SIZE OF EQUIPMENT QUANTITY
Fabric Inspection Machine 6'30"X6' 01 NOS
Cutting Machine 08" 03 NOS
Cutting Machine 10" 03 NOS
  Cutting Hand Gloves 9"X5" 06 SETS
Cutting Table 72'X6'
42'X6’
02 NOS
 
SEWING SECTION IN DETAILS
 
Production System   Assembly System
Total Line   7 Lines
Total Machine in each Line   65 Machines
Cut Pices Checking   100% Check of Component from Cut block. ††††††††††††††††††
List of Machineries   See Annexure A
 
SL SEWING FACTORS PENINSULA POSSESSES
01 Sewing Quality Peninsula has a Quality Assurance Department for assuring the overall quality. The central Quality Department is consists of 10 well experienced, educated, as well as dedicated Quality Controllers. The team is maintained and directed by a Quality Assurance Manager who possesses sound knowledge regarding the world standard quality or the quality that Buyers expect. He is directly responsible to the Chairman. The Quality Department is not at all involved in any Production matter. They are always engaged in Assuring the Quality of Production.
02 AQL. Followed AQL Level 2.5 is strictly followed in all steps in Sewing and Finishing sections of the entire group.
03 Daily Finishing Capacity The Daily Finishing and Packing Capacity of Peninsula are 30% above of daily production. This is to avoid any back lot in the Finishing Section.
04 Folding System Flat Pack to Standard Packing and Fancy Stand for required Folding.
05 Finishing Quality System Garments are always checked 100% from Inside after thread cutting and 100% from Outside after ironing. Important components are 100% measured for acceptable tolerance. After Poly bagging, 100% checked for Get Up.
06 Pre-Final Audit Garments are always sent for cartooning twice daily. Before sending for cartooning, Finishing quality Controller conducts audit and if it passes only then it is allowed for packing, otherwise all these garments are declared for re-check.

After all garments are packed in the carton, Quality Assurance Manager conducts Pre-Final inspection before offering for final inspection to the Buyer.
 
MANPOWER OF QUALITY & FINISHING SECTION
 
CATEGORY OF MAN POWER NUMBER OF MANPOWER
Staff 08
Quality Inspector 42
TOTAL = 50
CATEGORY OF MAN POWER NUMBER OF MANPOWER
Staff 04
Operator 35
Helper 22
T.C. Helper 22
Packing Man 12
Iron Man 05
TOTAL = 100
 
COMPLIANCE
 
SL ISSUES OF COMPLIANCE PENINSULA POSSESSES
01 Internal Compliance Team Peninsula has its own dedicated Internal Compliance team having a Compliance Manager who is under the direct supervision of Managing Director. All the Compliance Officers are well educated in Local labor Law Company law, as well as Environmental Law. They are also trained in Wages and Benefit policy, Health & Safety policy. The compliance officers conduct daily routine check of the factory and report to the Chairman through the Compliance Manager. Compliance Manager is involved in Conducting Training Programs for workers on Compliance Issues.
02 Recruitment Policy Peninsula has a written Recruitment Policy. All Recruits are above 18 years of age. It has a strong Recruitment committee, where the Chairman directly takes part to recruit the workers and staffs considering the age first then experiences and skills.
03 Record Policy Peninsula Dresses Int’l Ltd. maintain personal file for all workers and staffs with their full Bio-data and necessary particulars. The factory always arranges Attendance Card, makes record of Working Hour, Salary Statement, Leave Record, Disciplinary Action, etc.
04 Code Of Conduct Peninsula has its own written Code of Conduct where it’s present and past position in the policies of Non-discrimination, Gender equality, Security and other related policies are explained in details.
05 Health & Hygiene The Factory is clean well with sufficient light, natural flow of air. All floors are well ventilated and well furnished with sufficient hygienic toilets. Toilets are cleaned and well maintained with detergent liquid toilet cleaner and flashing with sufficient quantity of tap water. Workers are provided with safe drinking water.
06 Factory Environment
(Safety Facilities)
The Factory has two spacious exits on each opposite side. The Factory is also installed with full range of Fire fighting equipments. Aisles are properly marked and are kept clear at all time to easily move. Fire drills are conducted every month. Peninsula has its own trained designated Fire fighting team, First aid, and rescue team who can be easily distinguished by their uniform. Beside this 40% of work forces are trained on how to operate fire extinguishers.
07 Wages And Benefits Workers are provided with wages as per the legal minimum wage. Wages and overtime charges are disbursed within the 7th of each month.
08 Other Facilities Provided. Peninsula has Healthy and Excellent working atmosphere, Maternity Leave Benefits, Two festival Bonus, Yearly increment of Monthly Salary, Attendance Bonus, Free in-house medical treatment and medicines, All kinds of logistics and financial supports to employees in accordance with the recommendations by the Social Welfare Committee.
09 Ambulance Room Peninsula has a fully equipped ambulance room inside the factory premises with a full time Doctor specialist in medicine and gynecology (especially trained in fabricated injuries) and 2 trained nurses. Workers are provided with all sorts of treatment and medicines free of cost.
10

Crèche

Factory has crèche employing sufficient numbers of ayahs for the female workers who have child up to age of six years.
11 Machine Guarding All machines are equipped with safety guarding,  Eye guards, Poly guards and Needle guards.
12 Personal Protective Equipments Peninsula provides Personal Protective Equipments, (PPE) such as Metallic Hand gloves, Masks for cutter men, Over lock machine Operators, Spectacles for relevant machine operators of all factories at free of cost.
13 Grievance Issues In order to maintain a sound working environment as well as employ management relationship, the Garments has a multiple communication media VIZ workers forum, welfare officer’s forum and Suggestion Box to ease the communication system amongst the staff of both management and workers.
 
ANNEXURE-A
MACHINERY LIST
 
SL DESCRIPTION OF MACHINES TOTAL
01 Juki Brand: Plain Machine Single Needle Lock Stitch 180 Sets
02 Juki Brand: Plain Machine Lockstitch Automatic Thread Trimmer 50 Sets
03 Juki Brand: Machine Single Needle Lock Stitch Side cutter 15 Sets
04 Juki Brand: Machine Single Needle, Needle Feed Lock Stitch. 20 Sets
05 Juki Brand: Machine Flat Bed, Single Needle Double Chain Stitch with Reverse Feed 08 Sets
06 Juki Brand: Machine High Speed, Flat Bed, 2- Needle Double Chain Stitch. 08 Sets
07 Juki Brand: Machine Double Needle, Needle Feed, Lock Stitch. 16 Sets
08 Juki Brand: Machine Double Needle, Needle Feed, Lock Stitch with An Organized Split Bar. 06 Sets
09 Juki Brand: Machine Double Needle, Needle Feed, Lock Stitch with Automatic Thread trimmer. 06 Sets
10 Juki Brand: Machine High Speed, 2- Needle, 5- Thread, 3– Loopier Overlock/Safty Stitch. 30 Sets
11 Juki Brand: Machine High Speed, 2- Needle, 4- Thread, 2– Loopier Overlock/Safty Stitch. 20 Sets
12 Juki Brand: Machine High Speed, 1- Needle, 3- Thread, 2– Loopier Overlock/Safty Stitch. 08 Sets
13 Juki Brand: Machine High Speed, 3- Needle, 5- Thread, Flat Bed Top and Bottom Cover Stitch. 06 Sets
14 Juki Brand: Machine High Speed, 3- Needle, 5- Thread, Cylinder Bed Top and Bottom Cover Stitch. 06 Sets
15 Juki Brand: Machine 3- Needle, Feed off the Arm, Double Chain Stitch with Puller compt.set. 06 Sets
16 Juki Brand: Machine 2- Needle, Feed off the Arm, Double Chain Stitch with Puller compt.set. 06 Sets
17 Kansai Special Brand: Machine 4- Needle, 8- Thread Elastic Inserting Machine. 08 Sets
18 Juki Brand: High Speed, Computer Controlled Bartacking Machine. 12 Sets
19 Juki Brand: 1- Needle Lock Stitch Button Hole Machine. 06 Sets
20 Juki Brand: High Speed, Computer Controlled Lock Stitch Button Sewing Machine. 04 Sets
21 Juki Brand: High Speed, Heavy Duty, Computer Controlled, Shape Taking (Velcro Attached) Machine. 04 Sets
22 Juki Brand: High Speed, Direct Drive Computer Controlled Eyelet Button Hole Sewing Machine with An Integrated Needle, Looper & Gim Thread trimmer. 02 Sets
23 Hashima Brand: Continuous Top Fusing Machine with cooling Fan Maximum Working pressure 5KG/CM. 01 Sets
24 Hashima Brand: Thread Winding Machine. 01 Sets
25 TSSM Brand: Snap Button Complete Set. 10 Sets
26 TSSM Brand: Zigzag Button Complete Set. 04 Sets
TOTAL NUMBER OF MACHINES=  443 Sets
 
SUPPORTING MACHINES
 
SL DESCRIPTION OF MACHINES NUMBER OF MACHINES
01 Gas Boiler 01 PC
02 Steam Iron 14 PCS
03 Auto Thread Sucking Machine 01 PC
04 Fabric Inspection Machine 01 PC
05 Cutting Machine 06 PCS
06 Metallic Hand Gloves 06 SETS
07 Electric Generator  (350 KVA) 01 PC
08 Electric Generator  (350 KVA) 06 Sets
Sub Total Number of Machines= 30 PCS
Grand Total Number of Machines= 473